High speed automatic battery separator structure design

Source: 2020 - 04 - 11 disguise hits: high-speed automatic battery separator structure design improve the high score selector sorting speed is the key to increase the number of manipulator. However, owing to the high cost of manipulator, for the separation of the manipulator device still elusive. For the first time in the design of automatic sorting machine, battery using cheap sucker electromagnet instead of manipulator, implements a manufacture of low cost, fast separation, stable and reliable performance, convenient and practical operation of battery separator automatically. Suction-cup cell classification of the structure of the automatic sorting machine is divided into cells, pallet feeding areas and battery collection area, by the 384 sucker electromagnet ( Cost the equivalent of a manipulator) 4 8 x 12 of matrix, the corresponding position of the four cell turnover tray battery, thus forming a cell sorting area; Four even cell turnover tray placed on the tray under the moving plate of recharge area classified area, and the moving plate can be moved by cylinder four cell turnover tray vertically up and down the battery classification and tray feeding area at the same time. At the side of the cell sorting area is equipped with battery collection area, collecting tray can collect the battery and battery sorting area between horizontal direction. Sucker electromagnet auto battery separator working steps are as follows: step 1: the battery tray from the tray feed cylinder area up to the battery sorting area, sorting before the battery cap sucker electromagnet contact surface of the battery. Step 2: according to the results of the test battery and specific classification method, a computer control cell at the top of the sucker electromagnet, electricity or without electricity. The magnetic field generated by the sucker electromagnet will firmly hold current batteries. Step 3: cylinder put back the battery recycling tray pallet loading area. At this point, the current sorting battery still firmly attached on the sucker electromagnet, other batteries in the battery recycling tray still separation, has realized the current sorting the separation of cells with other separation. Step 4: battery collection plate from collecting area level moved to the sorting area ( Sucker electromagnet below) 。 In place, after all electricity sucker electromagnet of all power, all the current classification of the battery on the battery collection board, from cell classification district moved to the area. Repeat the above steps to separate a battery, until all the batteries are classified. Conclusion automatic battery separator used sucker electromagnet, don't need expensive manipulator and complicated servo control system, using cheap sucker electromagnet and simple linear motion components to realize fast battery sorting, high production efficiency, performance is very stable and reliable. Sucker electromagnet battery automatic sorting machine was adopted to realize the automation of the whole process of separation. For sorting cell turnover tray from the device on the left side of the push, launched from the right, for the next round of cycle. Batteries in the battery collection area classification and packaging; Especially the replacement battery model is very simple, only need to adjust the height of the sucker electromagnet, the rest don't need to do any adjustment. The whole process, debugging and maintenance is very convenient and quick, embodies the humanized design concept. Electromagnet suction plate automatic battery separator, fundamentally solve the misclassification caused by human error batteries, effectively guarantee the product quality and the service life of the battery pack. It's promotion will be beneficial to promote the development of large-scale industrialization of battery.