Structure design of high-speed automatic battery sorting machine

The structural design of the high-speed battery automatic separator is the key to increasing the sorting speed of the high-score selector is the number of new manipulators. However, due to the high cost of the manipulator, the sorting equipment of the current manipulator is still elusive. In the design of the automatic battery sorting machine, a cheap chuck electromagnet was used to replace the manipulator for the first time, realizing a new type of automatic battery sorting machine with low manufacturing cost, fast sorting speed, stable and reliable performance, convenient and practical operation. The structure of the suction cup type battery automatic sorting machine is divided into cell classification, tray feeding area and battery collection area. It is a matrix composed of 384 suction cup electromagnets (the price of which is equivalent to a manipulator) 48x12, and the turnover of the four cells in the corresponding position Tray batteries, thus forming a cell sorting area; four even battery turnover trays are placed in the replenishment area classification area under the moving plate of the tray, and the moving plate can be moved by a cylinder. The four battery turnover trays can be moved vertically up and down the battery sorting area. At the same time as the tray feeding area. There is a battery collection area on one side of the battery sorting area, and the collection tray can move horizontally between the battery collection area and the battery sorting area. The working steps of the suction cup electromagnet automatic battery separator are as follows: Step 1: The cylinder lifts the battery tray from the tray feeding area to the battery sorting area, and the battery cap of the battery contacts the surface of the suction cup electromagnet before sorting. Step 2: According to the test results of the battery and the specific classification method, the computer controls the suction cup electromagnet above the battery to maintain the power or power off state. The magnetic field generated by the chuck electromagnet will firmly hold the current battery. Step 3: The cylinder puts the battery recycling tray back into the tray feeding area. At this time, the current sorting battery is still firmly attached to the suction cup electromagnet, and other sorting batteries are still in the battery recovery tray, realizing the separation of the current sorting battery from other sorting batteries. Step 4: The battery collection plate moves horizontally from the battery collection area to the sorting area (below the suction cup electromagnet). After placing it, all the electrified chuck solenoids are powered off, and all currently sorted batteries fall on the battery collection board and move from the battery classification area to the battery collection area for packaging. Repeat the above steps to separate the next battery until all the batteries are sorted. Conclusion Fully automatic battery sorting machine adopts suction-cup electromagnet instead of expensive manipulators and complicated servo control systems. It uses cheap suction-cup electromagnets and simple linear motion components to achieve rapid battery sorting, with high processing efficiency and very stable performance. reliable. The automatic battery sorting machine with suction cup electromagnet realizes the automation of the whole sorting process. The battery turnover tray to be sorted is pushed in from the left side of the device and pushed out from the right side for the next round of turnover. The batteries are sorted and quickly packed in the battery collection area; especially the battery model is very simple to change, just adjust the height of the suction cup electromagnet, and do not make any adjustments to the rest. Throughout the processing process, debugging and maintenance are very convenient and fast, which embodies the humanized design concept. The automatic sorting machine of electromagnet battery with suction plate fundamentally solves the problem of battery misclassification caused by human error, and effectively guarantees the product quality and service life of the battery pack. Its promotion will help promote the development of large-scale battery industrialization. Disclaimer: Some pictures and content of articles published on this site are from the Internet. If there is any infringement, please contact to delete. Previous: Many airlines embargo lithium batteries, affecting market supply